CCW0709 | Engineering & Inspection Welding Metallurgy Activities

Start End Duration Venue Fees
27 Jan 2020 07 Feb 2020 2 Weeks Istanbul $7,300 Register
17 Feb 2020 28 Feb 2020 2 Weeks Madrid $7,900 Register
23 Mar 2020 03 Apr 2020 2 Weeks New York $10,000 Register
27 Apr 2020 08 May 2020 2 Weeks Bali $8,000 Register
24 May 2020 04 Jun 2020 2 Weeks Abu Dhabi $6,900 Register
22 Jun 2020 03 Jul 2020 2 Weeks Istanbul $7,300 Register
19 Jul 2020 30 Jul 2020 2 Weeks Cairo $6,400 Register
16 Aug 2020 27 Aug 2020 2 Weeks Dubai $6,900 Register
28 Sep 2020 09 Oct 2020 2 Weeks Kuala Lumpur $7,300 Register
26 Oct 2020 06 Nov 2020 2 Weeks Jakarta $8,000 Register
15 Nov 2020 26 Nov 2020 2 Weeks Alexandria $6,400 Register
21 Dec 2020 01 Jan 2021 2 Weeks London $7,900 Register


PROGRAM'S BACKGROUND


Welding is a metallurgical process. Welds are to be produces in a range of metals and alloys, the personnel involved must have a thorough understanding of the behavior of materials during welding. Participants will learn how to analyze the metallurgical changes that take place in a material during welding, and investigate the influence of these changes on the properties of the weld and the surrounding material of a number of different metals and alloys.

The program also highlights all of the activities related to the design, production, performance, and maintenance of welded products. Interest is primarily in the manufactured product, including material selection, manufacturing methods, tooling, operator training, quality control, performance evaluation, sales, and service. The broad range of welded products with which welding engineers deal includes structures, pressure vessels and heat exchangers, chemical processing equipment, storage vessels, and transmission and distribution piping

PROGRAM'S OBJECTIVES


This Program’s Attendees Will Be More Able To:

›       Acquire important knowledge on welding metallurgy

›       Discover practical solutions to overcome problems in welding

›       Select a suitable welding process and formulate a simple welding procedure

›       Understand the most important soldering and brazing processes

›       Understand the development of solidification microstructure

›       Understand the microstructures typically present in carbon steel welds and surrounding material

›       Acquire knowledge of the fundamental theory of the process, design, materials and testing aspects of welding

›       Apply fundamental welding engineering knowledge in an integrated fashion to solve diverse practical problems in the welding and joining field

›       Acquire important knowledge on the welding metallurgy of the different types of cast iron

›       Understand typical problems that may be experienced during the welding of cast iron and propose ways of avoiding such problems and producing successful welds

›       Identify weld defects and avoid them by choosing the proper welding methods and procedure

PROGRAM'S ATTENDEES


›       Personnel who deal with welding and welding related industries

›       Welding Engineers

›       Welding Inspectors

›       Quality Assurance/Control Personnel

›       Fabrication Personnel

›       Plant Maintenance Engineers

›       Welding Inspectors & Technicians

PROGRAM'S OUTLINE


INTRODUCTION TO WELDING METALLURGY

›       Classification and engineering properties of steel

›       Chemical composition and microstructure of steel

STRUCTURE & METALLURGICAL CHANGES OF METALS DURING WELDING

WELDABILITY OF STEEL & ALLOYS

›       Plain carbon/low carbon steel

›       Stainless steels

›       Nickel alloys

›       Reactive and refractory alloys

PHASE EQUILIBRIUM DIAGRAMS & TTT DIAGRAMS

›       Carbon steels

›       Low alloy steels

›       Stainless steels

›       Cast iron

›       Aluminum and aluminum alloys

BASIC HEAT TREATMENT PROCESSES

›       Change in microstructure

›       Mechanical properties

›       Harden ability versus weld ability

HEAT TREATMENTS, APPROVAL TESTING & TESTING OF WELDS

CONVENTIONAL WELDING PROCESSES & MATERIALS

›       Welding materials

›       Quality control

›       Evaluation of weldments

›       Welding of aluminum alloys

›       Effects of welding on microstructure and properties of steel

›       Weldability and carbon equivalent

DESIGN & ENGINEERING OF WELDMENTS & IMPLEMENTATION OF WELDING PROCESSES

QUALITY ASSURANCE, QUALITY CONTROL & INSPECTION

EQUIPMENT FOR WELDING INSPECTION

WELDING ENGINEERING PROBLEMS & SUGGESTED SOLUTIONS

WELDING FAILURE ANALYSIS & ELIMINATING WELDING DEFECTS

HEALTH & SAFETY IN WELDING & OVERALL WORKPLACE SAFETY

ADDITIONAL DETAILS




Pioneers is a registered trademark © 2008-2018
Material published by Pioneers shown here is copyrighted.
All rights reserved. Any unauthorized copying, distribution, use, dissemination; downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.
P.O. Box 11111,
Ibn Al-Hakam Square, Helmyat El-Zaytoon, Cairo, Egypt
Tel: 002 01117866099 | 01117864455, Email: info@pioneerscenter.com
 

Benefits to Organization

1. The candidates will become competent, effective and productive on their jobs. This training program is useful for:
        · Competency building where existing employee is promoted or planned to be promoted.
        · Technical knowledge, skills and competencies.
        · Needs and expectations of the stakeholders/ customers both internal and external.
        · Opportunities to exceed stakeholder/ customer expectations.
2. Create a pool of trained manpower that can cost-effectively spread the knowledge to large number of employees inside the organization.
3. Our facilitators often act as mentors for your trained employees and thus provide a most effective way to ensure effective competency development and application by your motivated staff.
4. We adopted a one-to-one approach that can provide more room for your employees to work at their own pace and address individual needs more freely.

Benefits to the Individuals

1. The candidates will gain a multi-discipline understanding of the subject matter.
2. Have an individual action plan to take away that will help the candidates make a difference in their organizations. This will add value to the expertise and experience of the candidates’.
3. Be more able to enhance job satisfaction and reduce wasted time and effort.
4. Ensure that the candidates will know and appreciate the strategic imperatives that drive the organization's efforts in their relevant job area.
5. Be more able to align your roles and job requirements with the organization’s mission and vision.
6. Be more able to meet your deadlines and tasks and successfully complete any scorecard in a timely fashion.

Additional Benefits

1. Good & best industry practices.
2. Checklist approach for ease of understanding and practical application.
3. Latest technologies including information technology, quality assurance and methodology.
4. Quality assurance and quality improvement incorporated in each program.
5. One-to-one approach and small groups will lead to learner-centered environment.
6. Experienced and qualified instructors both academically and in practice.
7. Customized programs to meet and suit individual training needs.
8. Letters of recommendation for the exceptional performers.

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