PROGRAM'S BACKGROUND

Planning and managing shutdowns, turnarounds and outages in the process and manufacturing plant environment are a complex and demanding function. If turnarounds are not properly planned, managed and controlled, companies run the risks of serious budget overruns, costly schedule delays and negative impacts on customers. 

PROGRAM'S OBJECTIVES

This Program’s Attendees Will Be More Able To:

›       How to develop a shutdown/turnaround strategy

›       Management of all stages of the shutdown process

›       Develop the management plan, work plans, resource plans and budget

›       How to manage related issues such as risk and safety

›       To enhance the company’s turnaround management capabilities, and to ensure a team approach in the planning and execution of plant shutdowns and turnarounds

›       Provide a comprehensive understanding of effective turnaround management techniques and implementation

›       Create awareness of planning methods and an integrated organizational approach in the execution of successful turnarounds

›       Incorporate latest developments in turnaround planning and management techniques and emerging industry trends

›       Develop an action plan to improve their own turnaround management techniques

›       Have a much clearer understanding of their own and every other team members role in ensuring a successful turnaround

›       Have a greater appreciation of the key role of planning in the shutdown process

›       Be able analyse, compile and communicate the initial scope and estimates with confidence

›       Have a better understanding of how the shutdown/turnaround must support the current objectives of the organization and plan accordingly

›       Be able to recognize shortcomings in the current way of planning and scheduling and being able to actively contribute to improvement

›       Acquire relevant knowledge in all aspects of shutdown and turnaround management

›       Have improved self-esteem, confidence and a fresh outlook from exposure to quality training 

PROGRAM'S ATTENDEES

›       Shutdown or Turnaround Professionals and Coordinators

›       Planning/Scheduling and Cost Control Personnel

›       Construction Engineers

›       Superintendents and Supervisors

›       Operations Shutdown/Outage Coordinators

›       Project Engineers and Contract Administrators

›       Inspection, Materials, Safety and Maintenance Engineers and Personnel

PROGRAM'S OUTLINE

THE ROLE OF MAINTENANCE SHUTDOWNS & TURNAROUNDS IN WORLD-CLASS ORGANIZATIONS

›       How shutdowns and turnarounds can contribute to the business

›       Key success factors

›       The three critical paths of shutdowns and turnarounds

›       The difference between shutdowns and turnarounds and projects

›       Shutdown and turnaround return on investment

›       Shutdown and turnaround management self-assessment

›       The shutdown and turnaround phases, reasons for shutdowns and turnarounds

›       Success factors

SHUTDOWN/TURNAROUND PREPARATION

›       Risk management, justification requirements, communications to stakeholders

›       Shutdown roles and organization

›       RASCI matrix for shutdown

›       Preparation critical success factors

›       Identify routine PM to be included in scope

›       Identify routine condition based tasks to be performed prior to shutdown and turnaround

›       Identify function testing to be performed at conclusion of shutdown and turnaround

SHUTDOWN/TURNAROUND PREPARATION

›       Risk management, justification requirements, communications to stakeholders

›       Shutdown roles and organization

›       RASCI matrix for shutdown

›       Preparation critical success factors

›       Identify routine PM to be included in scope

›       Identify routine condition based tasks to be performed prior to shutdown and turnaround

›       Identify function testing to be performed at conclusion of shutdown and turnaround

SHUTDOWN/TURNAROUND PREPARATION

›       Apply CBM and degradation analysis to create scope visibility

›       Apply notification process to manage create scope visibility

›       Apply risk-based task selection methods to prioritize and challenge scope

›       Review

›       Approve

›       Communicate and freeze the scope

›       The critical outcomes of planning

›       The 5 MS of maintenance work quality

›       Job analysis and scoping

›       Estimating

›       Risk and contingency planning

›       The use of planning templates

›       Work breakdown structure

SHUTDOWN & TURNAROUND SCHEDULE

›       Terms and concepts of scheduling

›       Network display methods, apply CPM

›       Identify resource constraints

›       Resource requirements based on CPM

›       Resource smoothing

›       Resource balancing

›       Optimised resource profile

›       Shutdown and turnaround budgets

›       Assign shutdown work in-house and contractors

›       Types of contractors

›       Types of contracts and criteria for selection

›       Risks associated with the use of contractors

›       Benefits of using contractors on shutdowns

›       Staying in control of the contractor

SHUTDOWN & TURNAROUND, EXECUTION CONTROL & REVIEW

›       The shutdown package

›       Shutdown quality control

›       Shift schedules

›       Preparing equipment for the shutdown

›       Daily schedules

›       Dealing with emergent and additional Work

›       Control data

›       Status accounting

›       Control the Shutdown

›       S-curves

›       Earned-value

›       Shutdown performance indicators

›       Shutdown and turnaround review meeting agenda

›       Why shutdowns fail

›       Problems in shutdowns and their origins

›       Start-up and commissioning

›       Shutdown close-out reporting and review

›       Shutdown closing out report

›       Shutdown closing out review

›       Overview of computerised tools

ADDITIONAL DETAILS